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Equipment No. . |
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Manufacturer . |
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Description . |
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Manufactured . |
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Drawings . |
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Specifications
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MINI MILL
GENERAL DATA:
Hot Strip Capacity : 2.0 millions TPY
Heat Size : 130t(Max.150t)
SteelGrades : Structural Steels
Line Pipe Steels
CR Steels
Product : HR Coil
Size w 800~1350mm
T 1.0~12.7mm
Weight : 18~24tons
EAF(Electric Arc Furnace) TWIN VESSEL
Quantity : Two
Type : DC
Twin Vessels : Mono Power Source
Scrap Preheating ( Post Combustion System)
Heat Size : 130 ton/heat (max.150)
Tap To Tap Time : 50 min/ heat
(55 min/heat : 100% Scrap
Avg. Change/Day : 48 charge/day
Furnace:
Diameter : 7,000 mm Ű
Height : 5,720 mm
Volume : 123 m3
Hot Heel : 39 TON(Max.45)
Scrap Mix
Scrap : 60%(inc. HBI 20%)
Hot Metal : 40%
Scrap Pre-Heating : By P.C. System
P.C. lance/B.injector
Wall & Sump Burner
Top Electrode : Diameter 28Inch
Bottom Electrode : Water Cooled
Billet Type (2 EA)
Stirring Type : Bottom Tuyere( 2EA)
Tilting System : Hydraulic Unit
Deslagging : 30 Degree
Tapping(EBT) : 10 Degree
Off Gas Evacuation
Main Fan : 29,400 m/min
Direct Evacuation 7,000m/min
FURNACE TR
Rated Power : 51MVA x 2
Rated Voltage : 22Kv/ 722 V
Secondary Tap Voltage
Consisting Rating : 741 V-722V
(51 MVA)
Constant Current : 722 V- 591 V
(50KA)
Rectifier : 25KA x 4
SECONDARY REFINING
Ladle Furnace:
Type : Roof/Electrode Swing
(2 Station)
Heat Size : 130 ton/ heat (Max.150)
Cycle Time 37 min
(Power on: 30 min)
Heating Rate : 4șC/min
Free Board : 1,050 mm
( at 150 ton/Ht)
Electrode Diameter : 16 Inch
.PCD : 1,000 mm
.Current Density : 31 A/cm2
-Ca-Wire Feeder : 2 Set
Sampling Equipment : 2 Set
-Ar Bubbling : Ladle Bottom Bubbling
.Ar Coupling Type : Auto, Vertical Type
Off Gas Evacuation : 1,300m3/min
TR Capacity : 22 MVA (AC)
Rated Current : 40KA
Rated Voltage : 310 V
VACUUM TANK DEGASSER
Type : VTD-OB
Heat Size : 130 ton/heat (Max. 150)
Cycle Time : 80 min
( Vacuum Treat : 68 min)
Free Board : 1,050mm
(at 150 Ton/Heat)
Vacuum Pump : 3 Stage Steam ejectors
And 3 water ring pumps
Vacuum Degree : Max 0.5 Torr
Inline bag filter : Gas cooler + Vacuum filter
Decarburization : [ C] < 0.005 % , DDQ Grade
(02 Blowing / Boiling
02 Lance flow rate : Max.1,500 m3/h
-Ca-Wire Feeder : 1 Set, each
-Sampling equipment : 1 Set, each (Vacuum Tight)
-Ar Bubbling : Ladle Bottom Bubblin
.Ar Coupling Type : Auto, Vertical Type
-Gas analyzer(CO,CO2,02,N2
Ar,H2,He) : 1Set, each
CASTER:
Machine Strand : 2 Machine- 2 Strand
Oscillator : Hydraulic Servo valve
Tundish Capacity : 30 ton(Max 33 ton)
Mold
Type : Straight Parallel
Thickness : 100 mm
Caster Type : Vertical Bending
Mold Level Control : ECLM(Eddy Current Level Meter)
(Gamma ray)
Casting
Speed : Max. 5m/min
Liquid Core Reduction : Segment #0(100-80mm)
Slab Thickness : 80mm
Slab Temperature : 950~ 1,050 șC
EMBR : Segment #0~#7
Dummy Bar : Bottom Feeding
Metallurgical Length : 13.9m
Cooling System : Air- Mist Spray
2.0 l/kg
Width Adjusting range
Casting : 2~20mm/min
Unloaded : 200 mm/min
L/D~ T/D Sealing Method : Ar Box
SLAB HEATING & HANDLING FACILITY:
Pendulum Shear
Slab Thickness : 80~100mm
Cut Temperature : Min 825 șC
Scrap Length : Max 1,000 mm
Heat Holding Furnace
Length : 30m
Fuel/Burner : City gas/Regenerative
Inside Temperature : 1200 șC
Edger
Draft Per Pass : Max 35 mm
Net Width Reduction : Max 15 mm
Reduction Scale Breaker
Pressure : 50~90 bar
Type : Oscillation
Reduction Mill
Stands : 2Hi-1Stand
& 4Hi-2 Stand
Bar thickness : 15~30 mm
Power : RU2~m: 2,000Kw
Coil Extractor : 1 set/ Strand
Incuctive Heater
Exit Slab Temperature : 1,120 șC
Inductive Coil : 16ea/ Strand
Capacity : 28.5 MW
Coiling Station
Coiling Speed : Max 60 mpm
Bending Roller : 3 set/ Strand
Cradle Roller : 2 set/ Strand
Coil Cross Transfer : 3 Set
Holding Furnace
Fuel : City Gas
Inside Temperature : 1,100 șC
Burner Type : Regenerative
Holding Capacity : 8 coil
Uncoiling Station : 1 Set
FINISHING MILL:
Leveller : 1 Set
Crop Shear : Rotary Drum Type
Temperature : 800~1,080 șC
Thickness : Max 30 mm
Scrap Bucket : 2 Set
Finishing Scale Breaker
Pressure : 300 Kg/cm2
Pump Type : Centrifugal
Accumulator : Pneumatic & Bladder
Impact Pressure : 19.5 Kg/cm2
Header : 2-Header & Rotary
Finishing Mill
Stands : 4Hi-5Stand
Power(KW) : F1~4 : 6000
F5 : 4000
Pair Cross : F1~4
On-Line Roll Grinder : F4~5
Auto Gauge Control : F1~5
Roll Changing Method : Buggy Type
Run Out Table
Top/ Bottom N/Z type : Multi Orifice
/ Full Corn Spray
Bank Quantity : 8 bank
Downcoiler
Quantity : 2 Set
Type : 3-Unit Roll & Fixed
Skin Pass Mill : 1 Set
Roll Shop : 1 Set
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