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Equipment No. . |
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Manufacturer . |
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Description . |
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Manufactured . |
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Specifications
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48" FORMING LINE
Builder:DBI
Technology:U.S. Metform
Date of installation:1996
Commissioning period:September 1996
Annual capacity, tons:75,000
Entry speed, fpm:200
Processing speed, fpm:200
Exit speed, fpm:200
Entry Material:
Types of material:Galvanized G60, G90 nad painted in vatious modes
Strip thickness:0.036" Max. - 0.008" Min.
Strip width:48" Max. - 36" Min.
Maximum weight:20 Tons
Maximum OD:76"
Minimum OD:26"
ID:20"
Uncoiler:
Type and quantity:Hydraulic expandable mandrel (1 ea.)
Maximum uncoiling speed:200 FPM
Mill:
Type:Gearmotor
Capacity:26 stands
Shapes nad number of stands:Trapezoidal, 20
Sinusoidal, 14
1 1/2 -inch deck, 18
2 1/2 -inch deck, 18
Motor capacity:400 HP
Motor type:DC
Flying Shear:
Type:Flying shear
Maximum thickness:0.036"
Cycle time:2 seconds
Calibration:0.002"
Motor capacity:100 HP
Motor type:DC
Inspection Table:
Type:Conveyor belts
Motor capacity:10 HP
Motor type:DC
Number of belts:2
Magnetic Piler:
Type:Magnetic conveyor
Number of magnetic cartridges:20
Motor capacity:15 HP
Motor type:DC
Piling Table:
Type:Hydraulic
Number of tables:2
Capacity:20,000 lbs.
Exit Material:
Thickness:0.036" Max. - 0.008" Min.
Package weight:5.0 Tons Max. - 0.5 Tons Min.
Operating Data:
Annual capacity:75,000 Tons
Monthly production:6,250 Tons
Product mix:0.018" x 48"
Productivity:8 tons/hour
Effective time:7 hours
Scheduled repair:Monthly
Monthly delays:90 hours
Principal defects:Different fall
Principal causes of scrap:Tail end of coil
Personnel:
Unionized (Operation):4
Unionized (Mechanical maintenance):13 (shared with painting)
Unionized (Electical maintenance):11 (shared with painting)
Exempt (Operation):1 (shared with painting)
Exempt (Mechanical maintenance):6 (shared with painting)
Exempt (Electric maintenance):6 (shared with painting)
Stamco Coil Car:
Type:Pit Type, with V-groove storage unit
Coil OD:76" maximum
Coil OD:30" minimum
Coil Width:62" maximum
Coil Weight:60,000 lbs.
Cross Drive:Electric motor
Lifting Power:Integral hydraulic unit
Type of Guide:Guide rollers
Power Transmission Method:Gleason Powertrak
Number of Coils:Storage for three coils
Stamco Double Stepper Roll:
Coil OD:76" maximum
Coil Width:62" maximum
Coil Drive:Hydraulic
Stamco Mandrel type Uncoiler:
Coil OD:76" maximum
Coil ID:20"
Coil ID with Spacers:24"
Coil Width:62 maximum
Coil Weight:60,000 lb. maximum
Mandrel Type:3
Type of Tension:Air brake with cooling water varied by coil OD
Lateral Adjustment:Mandrel Hydraulic Control
Stamco Double Treading Tables with Peeling Knives:
Coil OD:76" maximum
Coil OD:30" minimum
Coil Width:62" maximum
Gauge:0.108" maximum
Stamco Straightener (Five or Seven Rolls):
Coil Width:62" maximum
Gauge:0.108" maximum
No-load start or drive operation:D-C drive
Side Guides:Roller Type
Quick Lift:Yes
Condition of Movement of Line:Closed
Stamco Threading and Classifying Table:
Coil Width:62" maximum
Coil Width:20" minimum
Gauge:0.108" maximum
Gauge:0.010" minimum
Stamco Shears with Starting Rolls:
Coil Width:62" maximum
Coil Width:20" minimum
Gauge:0.108" maximum
Gauge:0.010" minimum
Speed:80 strokes per minute
Length of Shear:24" maximum
Stamco Basket Roll Quadrants:
Width:62" maximum
Gauge:12 gauge (0.108") maximum
Stamco Retractable Threading Table:
Width:62" maximum
Gauge:12 gauge (0.108") maximum
Stamco Portable Sheet Feed Table and Side Guide:
Pack Weight:20,000 lb. maximum
Sheet Weight:62" maximum
Sheet Length:16" maximum
Vertical Travel:Minimum floor line
Vertical Travel:26" maximum above the floor line
Stamco Forming Roll:
Material:Cold rolled steel, zinc or aluminum coated
Gauge:0.101" to 0.108"
Line Speed:120 fpm, 4' to 10' sheets
Line Speed:300 fpm, 10' to 40' sheets
Flat Width:20" to 62"
Formed Width:20" to 57.5"
Stamco Portable, Retractable Drag Conveyor:
Formed Width:57.5" maximum
Speed:Varies with the speed of the forming roll
Stamco Flying Shear:
Material:Galvanized steel, b-100 maximum
Gauge:0.010" to 0.108"
Line Speed:120 fpm, 4' to 10' sheets
Line Speed:300 fpm, 10' to 40' sheets
Formed Width:20" to 57.5"
Stamco Drag Conveyor:
Speed:402 fpm maximum
Width:Formed, 20" to 57.5"
Stamco Flying Shear and Set of Dies:
Material:Galvanized steel, b-100 maximum
Gauge:0.010" to 0.108"
Line Speed:120 fpm, 4' to 10' sheets
Line Speed:300 fpm, 10' to 40' sheets
Width:Formed, 20" to 57.5"
Stamco Discharge and Inspection Table:
Formed Width:20" minimum to 57.5" maximum
Sheet Length:4' to 40'
Speed:120 fpm, 4' to 40' sheets
Speed:300 fpm, 10' to 40' sheets
Prime and Reject Conveyors, with Piler and Scale Lift:
Sheet Width:20" minimum to 57.5" maximum
Sheet Length:4' to 40'
Gauge:0.010" to 0.108"
Pack Height:30" plus 4" from the base of the foundation
Vertical Travel:40" maximum lift from prime or reject piler
Vertical Travel:5" maximum lift from scale
Conveyor Speed:30 fpm
Maximum Weight:120,000 lb. maximum on conveyor
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